Need a free, no hassle cost estimate on pet cremation equipment? Look no further than Keller Manufacturing. Our friendly sales team will be happy to discuss your needs and provide cost estimates—typically within 24 hours.
Our pet cremation equipment designed and constructed to easily handle the rigorous demands that animal care professionals can place on their machines. Serving pet cremationists, veterinary clinics, animal control, humane societies, animal diagnostic labs, pet cemeteries, livestock farmers and more!
Single-Chamber Small Pet Cremation Systems
Perfect for performing all three types of cremation styles common to the industry (Private, Partitioned, Communal).
KMA 1200-75
90 min / 75 lb/hr – 300 lb Capacity
Subcompact-sized animal cremator
- Equipment highlights will go here
KMA 1200-125
90 min / 100-150 lb/hr – 500 lb Capacity
Compact-sized animal cremator
- Equipment highlights will go here
KMA 1200-200
90 min / 200 lb/hr – 800 lb Capacity
Standard-sized animal cremator
- Equipment highlights will go here
KMA 1200-300
75 min / 150-300 lbs/hr – 1,000 lb Capacity
Mid-sized animal cremator
- Equipment highlights will go here
KMA 1200-400
60 min / 400 lb/hr – 1,200 lb Capacity
Large-sized animal cremator
- Equipment highlights will go here
Multi-Chamber Small Pet Cremation Systems
Ideal for high volume facilities that want to be assured of completely private cremations when processing multiple pets at the same time.
KMA 1200-500 2C
90 min / 250 lb/hr – 500 lb Capacity
Two-chamber animal cremator
- Equipment highlights will go here
KMA 1200-1000 4C
90 min / 75 lb/hr/chamber (100max) – 400 lb Capacity
Four-chamber animal cremator
- Equipment highlights will go here
Single-Chamber Large Animal Batch (load) Systems
Designed to perform communal cremations, our large animal incinerators are also suitable for individual cremations with the higher capacity units, accommodating animals the size of a horse. Excellent for processing large “batch” loads or for large animal carcasses. Automated loading systems available as well.
To review our full line of Large Animal Batch Load Cremators, please see our line of incineration equipment.
Pet Cremation Equipment Comparison
Compare our full line of animal cremation units.
KMA 1200-75 Subcompact-sized animal cremator
Detail |
KMA 1200-125 Compact-sized animal cremator
Detail |
KMA 1200-200 Standard-sized animal cremator
Detail |
KMA 1200-300 Mid-sized animal cremator
Detail |
KMA 1200-400 Large-sized animal cremator
Detail |
KMA 1200-500 2C Two-chamber animal cremator
Detail |
KMA 1200-1000 4C Four-chamber animal cremator
Detail |
|
|---|---|---|---|---|---|---|---|
| Performance Features | |||||||
| Cremation Cycle Time | 90 min | 90 min | 90 min | 75 min | 60 min | 90 min | 90-120 min |
| Burn Rate | 75 lbs/hr | 100-150 lbs/hr | 200 lbs/hr | 150-300 lbs/hr | 150-400 lbs/hr | 500 lbs/hr/cycle | 75 lbs/hr/chamber (100 Max) |
| Capacity (Single Load) | 300 lbs | 500 lbs | 800 lbs | 1,000 lbs | 1,200 lbs | 250 lbs per chamber | 400 lbs |
| 24 Hr. continuous operation
Heavy-duty insulation and state-of-the-art drafting allows for continuous operation, no cool-downs between cremation cycles. |
 |
|
|
|
|
|
|
| Automatic PLC Operating System
The cremation cycle is controlled by a programmable logic control (PLC) system for complete automation from start to finish. |
|
|
|
|
|
|
|
| Redundant Controls | |
|
|
|
|
|
|
| Pollution Control System
Complete combustion is achieved in the Pollution Control Chamber, eliminating smoke and odor. All Keller Manufacturing cremators meet or exceed federal, state/province and local environmental regulations. |
|
|
|
|
|
|
|
| Advanced combustion air distribution system with over-fire air | |
|
|
|
|
|
|
| Standard Equipment Features | |||||||
| Observation port for both chambers | |
|
|
|
|
|
|
| Cast refractory lining through entire machine | |
|
|
|
|
|
|
| 3,000°F castable refractory “Hot Hearth” | |
|
|
|
|
|
|
| Refractory lined stack and draft inducers | |
|
|
|
|
|
|
| Powder coat paint finish with stainless steel trim
The top and rear compartments are finished with two coats of high-temperature, textured, black polyurethane. The front and side panels are powder coated in a claret color. The cremator is trimmed in stainless steel. |
|
|
|
|
|
|
|
| Primary and Secondary digital temperature displays | |
|
|
|
|
|
|
| Secondary chamber temperature recorder | |
|
|
|
|
|
|
| 10” color touch screen with redundant manual control panel
Visual confirmation of the system status is provided through a Color Touch Screen Panel which displays temperatures, elapsed time, burner operation and other functions. Continuous fuel and air modulation is automatically controlled by a time/temperature actuated system. Operator interface performed through the Color Touch Screen. A Temperature Chart Recorder (if applicable) is provided. |
|
|
|
|
|
|
|
| Virtual service capable | |
|
|
|
|
|
|
| Warranty | One year limited | One year limited | One year limited | One year limited | One year limited | One year limited | One year limited |
| Safety Certifications
Keller Manufacturing cremation units comply with nationally recognized safety standards and have been tested and listed by Underwriters Laboratories, Inc. (UL) |
 MH47704 |
MH47704 |
MH47704 |
MH47704 |
MH47704 |
MH47704 |
MH47704 |
| Service and Support | |||||||
| Annual Evaluation and Maintenance (AEM) | Optional | Optional | Optional | Optional | Optional | Optional | Optional |
| Control & combustion upgrades | Optional | Optional | Optional | Optional | Optional | Optional | Optional |
| Equipment Installation | Optional | Optional | Optional | Optional | Optional | Optional | Optional |
| Equipment Commissioning | Included | Included | Included | Included | Included | Included | Included |
| Operator Training | Included | Included | Included | Included | Included | Included | Included |
| Optional Upgrades | |||||||
| O2 monitor control system for maximum efficiency | Optional | Optional | Optional | Optional | Optional | Optional | Optional |
| Larger touch screen | Optional | Optional | Optional | Optional | Optional | Optional | Optional |
| Full stainless steel outer skins | Optional | Optional | Optional | Optional | Optional | Optional | Optional |
| Data acquisition | Optional | Optional | Optional | Optional | Optional | Optional | Optional |
| Integrate control system into clients network | Optional | Optional | Optional | Optional | Optional | Optional | Optional |
| Specifications | |||||||
| Equipment | Single Chamber Animal Cremator; Natural Gas, Propane (LP) or Oil fired. | Single Chamber Animal Cremator; Natural Gas, Propane (LP) or Oil fired. | Single Chamber Animal Cremator; Natural Gas, Propane (LP) or Oil fired. | Single Chamber Animal Cremator; Natural Gas, Propane (LP) or Oil fired. | Single Chamber Animal Cremator; Natural Gas, Propane (LP) or Oil fired. | Multiple Chambered Animal Cremator; Natural Gas, Propane (LP) or Oil fired. | Multiple Chambered Animal Cremator; Natural Gas, Propane (LP) or Oil fired. |
| Construction Standards
The cremator shall be constructed of U.L. /CSA listed components and will meet or exceed nationally accepted incinerator construction standards as originally established per the Incinerator Institute of America (IIA) publication guidelines |
|
|
|
|
|
|
|
| Cremator Dimensions | |||||||
| Chamber volumes: | Primary - 28.5 ft3 (0.80 m3) Secondary - 28.9 ft3 (0.82 m3) |
Primary - 52.5 ft3 (1.49 m3) Secondary - 51 ft3 (1.44 m3) |
Primary - 73 ft3 (2.07 m3) Secondary - 71 ft3 (2.01 m3) |
Primary - 92 F3 (2.61 M3) Secondary - 83 F3 (2.35 M3) |
Primary - 114 ft3 (3.23 m3) Secondary - 101 ft3 (2.86 m3) |
Primary - 77.82 ft3 (2.20 m3) per chamber Secondary - 77.82 ft3 (38.91 m3) per chamber |
Primary - 160 ft3 (4.53 m3) total / 40 ft3 (1.13 m3) per chamber / Secondary - Primary - 180 ft3 (5.09 m3) Note: Primary Chamber Volumes are figured on the chamber only. Does not include chase-way behind the chamber. |
| Primary Chamber: | 61 ¾ “L x 31" W x 25 ½ " H (1568 mm x 7787mm x 648 mm) | 75“L x 38" W x 31" H (2388 mm x 965 mm x 788 mm) | 94" L x 38" W x 31" H (2388 mm x 965 mm x 788 mm) | 96" L x 46" W x 36" H (2438 mm x 1168 mm x 914 mm) | 101” L x 52" W x 39" H (2565 mm x 1321 mm x 991 mm) | 67 ¼” L x 35 ⅝" W x 28 ½" H (11708mm x 904 mm x 723 mm) per chamber | 52 ¼" L x 38 ⅞" W x 35" H (1327 mm x 988 mm x 889 mm) |
| Structural footprint: | 120" L x 48" W (3048 mm x 1219 mm) | 138 ⅞" L x 62" W (3962 mm x 1575 mm) | 156" L x 62" W (3962 mm x 1575mm) | 157” L x 70” W (3988 mm x 1778 mm) | 169" L x 76" W (4293 mm x 1930 mm) | 109 ¼” L x 98 ¾" W (2774 mm x 2508 mm) | 97" L x 217 ¾" W (2464 mm x 5531mm) |
| Over-all dimensions: | 128" L x 48" W (59" W/Touch Screen) x 89”H (3251 mm L x 1219 mm W [1499 mm W/Touch Screen] x 2260 mm H) |
139” L x 62” W (72” W/Touch Screen) x 83” H (3531 mm L x 1575 mm W [1829 mm W/Touch Screen] x 2108 mm H) |
164½” L x 72" W (incl. Touch Screen) x 104½" H (4178 mm L x 1829 mm W x 2654 mm H) |
157” L x 81" W (incl. Touch Screen) x 114½” H (3988 mm x 2058 mm x 2908 mm) |
169" L x 87" W (W/ Control Panel) x 128" H (4293 mm L x 2210 mm W x 3251 mm H) | 115 ½" L x 98 ¾" W (W/ Control Panel) x 104 7/16" H (2935 mm L x 25085639 mm W x 2652 mm H) | 109” L x 222" W (incl. Touch Screen Panel) x 113.31 H (2769 mm L x 5639 mm W [W/Touch Screen Panel] x 2878 mm H) |
| Power Charging Door | |||||||
| Door Width | 30 ½” (778 mm) | 34½” (876 mm) | 34½” (876 mm) | 39” (991 mm) | 42” (1067 mm) | 28 ¼” (714 mm) | 36” (914.4 mm) |
| Door Height | 30 ½” (778 mm) | 34½” (876 mm) | 34½” (876 mm) | 39” (991 mm) | 42” (1067 mm) | 28 ¼” (714 mm) | 36” (914.4 mm) |
| Primary Chamber Opening | |||||||
| Width | 31” (787 mm) | 38” (965 mm) | 38” (965 mm) | 46” (1168 mm) | 52” (1321 mm) | ? | ? |
| Roof Arch Height | 23” (584 mm) | 30” (762 mm) @ High Point – 27” (686 mm) @ Low point | 30” (762 mm) @ High Point – 27” (686 mm) @ Low Point | 36” (914 mm) @ High Point – 31½” (800 mm) @ Low Point | 39” (984 mm) @ High Point – 35” @ Low Point | ? | ? |
| Operating Temperature
Temperatures are determined as a result of federal, state or local permitting authority operating standards. |
|||||||
| Typical primary chamber setting | 1,000ºF-1,200ºF (538ºC - 648ºC) | 1,000ºF-1,200ºF (538ºC - 648ºC) | 1,000ºF-1,200ºF (538ºC - 648ºC) | 1,000ºF-1,200ºF (538ºC - 648ºC) | 1,000ºF-1,200ºF (538ºC - 648ºC) | 1,000ºF-1,600ºF (538ºC - 871ºC) | 1,000ºF-1,600ºF (538ºC - 871ºC) |
| Typical secondary chamber setting | 1,600ºF-1,800ºF (871ºC - 982ºC) | 1,600ºF-1,800ºF (871ºC - 982ºC) | 1,600ºF-1,800ºF (871ºC - 982ºC) | 1,600ºF-1,800ºF (871ºC - 982ºC) | 1,600ºF-1,800ºF (871ºC - 982ºC) | 1,400ºF-1,800ºF (760ºC - 982ºC) | 1,400ºF-1,800ºF (760ºC - 982ºC) |
| Retention Time | In excess of 1 second. | In excess of 1 second. | In excess of 1 second. | In excess of 2 seconds | In excess of 2 seconds. | In excess of 2 seconds. | In excess of 2 seconds. |
| Draft | Induced via refractory lined draft inducer. | Induced via refractory lined draft inducer. | Induced via refractory lined draft inducer. | Induced via refractory lined draft inducer. | Induced via refractory lined draft inducer. | Induced via refractory lined draft inducer. | Induced via refractory lined draft inducer. |
| Shipping Weight | 14,000 lbs. (6350 kg) | 22,000 lbs. (9,979 kg) | 24,000 lbs. (10,886 kg) | 30,000 lbs (13,607 kg) | 34,000 lbs. (15,422 kg) | 53,000 lbs. (24,041 kg) | 53,000 lbs. (24,041 kg) |
| Emissions | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. |
| Emission Control | Secondary chamber equipped with one, 1,000,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reach 20%. | Secondary chamber equipped with one, 1,500,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reach 20%. | Secondary chamber equipped with one, 1,500,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reaches the maximum locally authorized level. | Secondary chamber equipped with one 2,000,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reaches the maximum locally authorized level. | Secondary chamber equipped with one 2,500,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reaches the maximum locally authorized level. | Secondary chamber equipped with one 1,500,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reaches the maximum locally authorized level. | Secondary chamber equipped with one, 1,500,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reaches the maximum locally authorized level. |
| Steel Construction Specifications | |||||||
| Structure | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. |
| Subfloor | Subfloor to be 3/16" steel plate, seal welded construction. | Subfloor to be 3/16" steel plate, seal welded construction. | Subfloor to be 10 gauge steel plate, seal welded construction. | Subfloor to be 3/16" steel plate, seal welded construction. | Subfloor to be 3/16" steel plate, seal welded construction. | Subfloor to be 10 gauge steel plate, seal welded construction. | Subfloor to be 10 gauge steel plate, seal welded construction. |
| Exterior shell | The exterior shell to be 12 gauge steel removable panels. | The exterior shell to be 12 gauge steel removable panels. | The exterior shell to be 14 gauge steel removable panels. | The exterior shell to be 12 gauge steel removable panels. | The exterior shell to be 12 gauge steel removable panels. | The exterior shell to be 14 gauge steel removable panels. | The exterior shell to be 14 gauge steel removable panels. |
| Interior shell | Interior shell to be 10 gauge steel, seal welded construction. | Interior shell to be 10 gauge steel, seal welded construction. | Interior shell to be 10 gauge steel, seal welded construction. | Interior shell to be 10 gauge steel, seal welded construction. | Interior shell to be 10 gauge steel, seal welded construction. | Interior shell to be 10 gauge steel, seal welded construction. | Interior shell to be 10 gauge steel, seal welded construction. |
| Insulation & Refractory Specifications | |||||||
| Hot Hearth | 3000ºF (1650°C) abrasion resistant cast refractory monolithic cast 7" - 13" thick, 1 -1/2" recessed top and rounded, stressed arched bottom. | 3000ºF (1650°C) abrasion resistant cast refractory monolithic cast 7" - 13" thick, 1 -1/2" recessed top and rounded, stressed arched bottom. | 3000ºF (1650°C) abrasion resistant cast refractory monolithic cast 7" - 13" thick, 1 -1/2" recessed top and rounded, stressed arched bottom. | 3000º F (1650° C) abrasion resistant cast refractory monolithic cast 7" - 13" thick, 1 -1/2" recessed top and rounded, stressed arched bottom. | 3000ºF (1650°C) abrasion resistant cast refractory monolithic cast 7"-13" thick, 1 ½ ” recessed top and rounded, stressed arched bottom. | 3000ºF (1650°C) abrasion resistant cast refractory monolithic cast 7"-13" thick, 1 ½” | 3000ºF (1650°C) abrasion resistant cast refractory monolithic cast 7" - 13" thick, 1 ½". |
| Chamber Floors | 3000ºF (1650°C) abrasion resistant cast refractory, 5" thick on top of 2" 2400ºF (1316°C) light weight insulating castable. | 3000ºF (1650°C) abrasion resistant cast refractory, 5" thick on top of 2" 2400ºF (1316°C) light weight insulating castable. | 3000ºF (1650°C) abrasion resistant cast refractory, 5" thick on top of 2" 2400ºF (1316°C) light weight insulating castable. | Chamber Floors: 3000º F (1650° C) abrasion resistant cast refractory, 5" thick on top of 2" 2400º F (1316° C) light weight insulating castable. | 3000ºF (1650°C) abrasion resistant cast refractory, 5" thick on top of 2" 2400ºF (1316°C) lightweight insulating castable. | 3000ºF (1650°C) abrasion resistant cast refractory, 5" thick on top of 2" 2400ºF (1316°C) light weight insulating castable. | 3000ºF (1650°C) abrasion resistant cast refractory, 5" thick on top of 2" 2400ºF (1316°C) light weight insulating castable. |
| Chamber Ceilings | 3000ºF(1650°C) cast refractory, monolithic cast, rounded, stressed arched, 5"-9" thick, topped by 2", 2400ºF (1360°C) light weight insulating castable. | 3000ºF(1650°C) cast refractory, monolithic cast, rounded, stressed arched, 5"-9" thick, topped by 2", 2400ºF (1360°C) light weight insulating castable. | 3000ºF(1650°C) cast refractory, monolithic cast, rounded, stressed arched, 5"-9" thick, topped by 2", 2400ºF (1360°C) light weight insulating castable. | 3000º F (1650° C) cast refractory, monolithic cast, rounded, stressed arched, 5"-9" thick, topped by 2" 2400º F (1316° C) lightweight insulating castable. | 3000ºF (1650°C) cast refractory, monolithic cast, rounded, stressed arched, 5"-9" thick, topped by 2", 2400ºF (1316°C) lightweight insulating castable. | 3000ºF(1650°C) cast refractory, monolithic cast, rounded, stressed arched, 5"-9" thick, topped by 2", 2400ºF (1360°C) light weight insulating castable. | 3000ºF (1650°C) cast refractory, monolithic cast, flat roof, 5"-9" thick, topped by 2", 2400ºF (1316°C) lightweight insulating castable. |
| Interior Walls | 2800ºF (1538°C) alumina-silicate firebrick, 2 1/2" x 4 1/2" x 9”, all chambers are backed by 4" of 1900ºF (1038°C) ceramic fiber insulation. | 2800ºF (1538°C) alumina-silicate firebrick, 2 1/2" x 4 1/2" x 9”, all chambers are backed by 4" of 1900ºF (1038°C) ceramic fiber insulation. | 2800ºF (1538°C) alumina-silicate firebrick, 2 1/2" x 4 1/2" x 9”, all chambers are backed by 4" of 1900ºF (1038°C) ceramic fiber insulation. | 2800º F (1538° C) alumina-silicate firebrick, 2½” x 4½" x 9", all chambers are backed by 4" of 1900º F (1038° C) ceramic fiber insulation. | 2800ºF (1538°C) alumina-silicate firebrick, 2 1/2" x 4 1/2" x 9”, all chambers are backed by 4" (102 mm) of 1900ºF (1038°C) ceramic fiber insulation. | 3000ºF (1650°C) cast refractory 5”. Outer walls backed by 4" (102 mm) of 1900ºF (1038°C) ceramic fiber insulation. | 3000ºF (1650°C) cast refractory 5”. Outer walls backed by 4" (102 mm) of 1900ºF (1038°C) ceramic fiber insulation. |
| Stack | Lined with 2" of 2200ºF (1205°C) insulating refractory. | Lined with 2-3" (50.8 – 76.2 mm) of 2200ºF (1205°C) insulating refractory. | Lined with 2-3" of 2200ºF (1205°C) insulating refractory. | Lined with 2-3" of 2200º F (1205° C) insulating refractory. | Lined with 2-3" (51 to 76 mm) of 2200ºF (1205°C) insulating refractory. | Lined with 2-3" (51 to 76 mm) of 2200ºF (1205°C) insulating refractory. | Lined with 2-3" (51 to 76 mm) of 2200ºF (1205°C) insulating refractory. |
| Skin Temperature Control | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. |
| Combustion Equipment | |||||||
| Combustion Air | One (1) single phase, 208-230/460V, 17-15.5/7.6 amp, 5 hp air-blower motor (1200 CFM/34 CMM). Three Phase available. | One (1) Single or 3 phase, 208-230/460V, 17-15.5/7.6 amp, 7.5 hp air blower motor (1,700 CFM (158 CMM) | One (1) Single or 3 phase, 208-230/460V, 17-15.5/7.6 amp, 7.5 hp air blower motor (1,700 CFM (158 CMM) | One (1) 3 phase, 220/460V, 17-15.5/7.6 amp, 7.5 hp air blower motor (1,700 CFM (158 CMM) | One (1) single or 3 phase, 220/460V, 17-15.5/7.6 amp, 7.5 hp air blower motor 1,700 CFM (158 CMM) | One (1) single or 3 phase, 220/460V, 17-15.5/7.6 amp, 7.5 HP air blower motor 1,700 CFM (158 CMM). | One (1) Single or 3 phase, 208-230/460V, 17-15.5/7.6 amp, 10 hp air blower motor (1,700 CFM (158 CMM) |
| Primary Chamber | One 500,000 BTU/HR nozzle mix, gas-fired burner. Eclipse, North American, or equal. | One 500,000 BTU/hr nozzle mix, gas-fired burner; Eclipse, North American, or equal | Two 500,000 BTU/hr. nozzle mix, gas-fired burner; Eclipse, North American, or equal. | One 1,000,000 BTU/HR nozzle mix, gas-fired burner. Eclipse, North American, or equal. | One 1,500,000 BTU/hr. nozzle mix, gas-fired burner; Eclipse, North American, or equal. | Two 500,000 BTU/hr nozzle mix, gas-fired burner; Eclipse, North American, or equal. | Four 500,000 BTU/hr. nozzle mix, gas-fired burner; Eclipse, North American, or equal. |
| Secondary Chamber | One, 1,000,000 BTU/HR modulating, nozzle mix, gas- fired burner. Eclipse, North American, or equal. | One, 1,000,000 BTU/HR modulating, nozzle mix, gas-fired Burner; Eclipse, North American, or equal | One, 1,500,000 BTU/HR modulating, nozzle mix, gas-fired Burner; Eclipse, North American, or equal. | One, 2,000,000 BTU/HR modulating, nozzle mix, gas-fired burner. Eclipse, North American, or equal. | One, 3,000,000 BTU/hr. modulating, nozzle mix, gas-fired burner. Eclipse, North American, or equal. | One 1,500,000 BTU/hr modulating, nozzle mix, gas-fired burner. Eclipse, North American, or equal. Depending on application, one of the burners might be 2.0 MMBTU for States with 1800ºF pre-heat requirement. | Two 1,500,000 BTU/hr modulating, nozzle mix, gas-fired burner. Eclipse, North American, or equal. Depending on application, one of the burners may be 2.0 MMBtu for States with 1800ºF pre-heat requirement. |
| Burner Flame Safeguard | Control supervision on each burner via a flame safeguard relay and ultra-violet scanner. | Control supervision on each burner via a flame safeguard relay and ultra-violet light detector | Control supervision on each burner via a flame safeguard relay and ultra-violet light detector. | Control supervision on each burner via a flame safeguard relay and ultra-violet light detector. | Control supervision on each burner via a flame safeguard relay and ultra-violet light detector. | Control supervision on each burner via a flame safeguard relay and ultra-violet light detector. | Control supervision on each burner via a flame safeguard relay and ultra-violet light detector. |
| Low Air Pressure Safety Switch | Interlocked to all burners. | Interlocked to all burners | Interlocked to all burners. | Interlocked to all burners. | Interlocked to all burners. | Interlocked to all burners. | Interlocked to all burners. |
| Exhaust Gas Temperature Reduction | Exhaust duct operating exit temperature: 900ºF (482ºC) | Exhaust duct operating exit temperature: 900ºF (482ºC) | Exhaust duct operating exit temperature: 900ºF (482ºC) | Exhaust duct operating exit temperature: 900ºF (482ºC) | Exhaust duct operating exit temperature: 900ºF (482ºC) | Exhaust duct operating exit temperature: 900ºF (482ºC) | Exhaust duct operating exit temperature: 900ºF (482ºC) |
| Hot Air Duct | 10 gauge carbon steel, high temperature 2" refractory lining (51 -76 mm), pre-drilled flanges, 20" (508 mm) Outside Diameter, 23" (584 mm) at flanges. | 10 gauge carbon steel, high temperature 2-3" (50.8 -76.2 mm), refractory lining, pre-drilled flanges, 24" (609.6 mm) Outside Diameter, 28" (711 mm) at flanges | 10 gauge carbon steel, high temperature 2-3" refractory lining (51 -76 mm), pre-drilled flanges, 24" Outside Diameter, 28" (711 mm) at flanges. | 10 gauge carbon steel, high temperature 2-3" refractory lining, pre-drilled flanges, 24" Outside Diameter, 28" at flanges. | 10 gauge carbon steel, high temperature 2-3" (50 – 75 mm) refractory lining, pre-drilled flanges, 24” (610 mm) Outside Diameter, 28" (710 mm) at flanges. | 10 gauge carbon steel, high temperature 2-3" (50 – 76 mm)refractory lining, pre-drilled flanges, 28” (711 mm) Outside Diameter, 32" (813 mm) at flanges. | 10 gauge carbon steel, high temperature 2-3" (50 – 76 mm) refractory lining, pre-drilled flanges, 28” (711 mm) Outside Diameter, 32" (813 mm) at flanges. |
| Utility Requirements | |||||||
| Gas | |||||||
| Natural Gas Pressure | 12-15" W.C. (304 to 381mm) | 12-15" W.C. (304 to 381mm) | 12-15" W.C. (304 to 381mm) | 12-15" W.C. (304 to 381mm) | 12-15" W.C. (304 to 381mm) | 12-15" W.C. (304 to 381 mm) (12” Static) | 12-15" W.C. (304 to 381 mm) (12” Static) |
| Propane Pressure | 11" W.C. (288 mm) | 11" W.C. (288 mm) | 10-14" W.C. (288-355 mm) | 11-14" W.C. (288-355 mm) | 10-14" W.C. (288-355 mm) | 11-14" W.C. (288-355 mm) | 10-14" W.C. (288-355 mm) |
| Flow Rate | 1,500,000 BTU/hr. | 1,500,000 BTU/hr. | Flow Rate: 2,000,000 BTU/hr. | 3,000,000 BTU/hr | Flow Rate: 4,000,000 BTU/hr. | 5,000,000 BTU/hr. | Flow Rate: 5,000,000 BTU/hr. |
| Electrical | |||||||
| Voltage | 220/440 Volts | 220/440 Volts | 220/440 Volts | 220/440 Volts | 220/440 Volts | 220/440 Volts | 220/440 Volts |
| Phase | Single or 3 Phase | Single or 3 Phase | Single or 3 Phase | Single or 3 Phase | Single or 3 Phase | Single or 3 Phase | Single or 3 Phase |
| Freq. | 50/60 Hz | 50/60 Hz | 50/60 Hz | 50/60 Hz | 50/60 Hz | 50/60 Hz | 50/60 Hz |
| Amps | 1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
| Documents | |||||||
| Specifications | KMA 1200-75 Specifications (PDF) | KMA 1200-125 Specifications (PDF) | KMA 1200-200 Specifications (PDF) | KMA 1200-300 Specifications (PDF) | KMA 1200-400 Specifications (PDF) | KMA 1200-500 2C Specifications (PDF) | KMA 1200-1000 4C Specifications (PDF) |
| Machine Drawings | KMA 1200-75 Drawings (PDF) | KMA 1200-125 Drawings (PDF) | KMA 1200-200 Drawings (PDF) | KMA 1200-300 Drawings (PDF) | KMA 1200-400 Drawings (PDF) | KMA 1200-500 2C Drawings (PDF) | KMA 1200-1000 4C Drawings (PDF) |
|
KMA 1200-75 Subcompact-sized animal cremator
Detail |
|
|---|---|
| Performance Features | |
| Cremation Cycle Time | 90 min |
| Burn Rate | 75 lbs/hr |
| Capacity (Single Load) | 300 lbs |
| 24 Hr. continuous operation
Heavy-duty insulation and state-of-the-art drafting allows for continuous operation, no cool-downs between cremation cycles. |
|
| Automatic PLC Operating System
The cremation cycle is controlled by a programmable logic control (PLC) system for complete automation from start to finish. |
|
| Redundant Controls | |
| Pollution Control System
Complete combustion is achieved in the Pollution Control Chamber, eliminating smoke and odor. All Keller Manufacturing cremators meet or exceed federal, state/province and local environmental regulations. |
|
| Advanced combustion air distribution system with over-fire air | |
| Standard Equipment Features | |
| Observation port for both chambers | |
| Cast refractory lining through entire machine | |
| 3,000°F castable refractory “Hot Hearth” | |
| Refractory lined stack and draft inducers | |
| Powder coat paint finish with stainless steel trim
The top and rear compartments are finished with two coats of high-temperature, textured, black polyurethane. The front and side panels are powder coated in a claret color. The cremator is trimmed in stainless steel. |
|
| Primary and Secondary digital temperature displays | |
| Secondary chamber temperature recorder | |
| 10” color touch screen with redundant manual control panel
Visual confirmation of the system status is provided through a Color Touch Screen Panel which displays temperatures, elapsed time, burner operation and other functions. Continuous fuel and air modulation is automatically controlled by a time/temperature actuated system. Operator interface performed through the Color Touch Screen. A Temperature Chart Recorder (if applicable) is provided. |
|
| Virtual service capable | |
| Warranty | One year limited |
| Safety Certifications
Keller Manufacturing cremation units comply with nationally recognized safety standards and have been tested and listed by Underwriters Laboratories, Inc. (UL) |
MH47704 |
| Service and Support | |
| Annual Evaluation and Maintenance (AEM) | Optional |
| Control & combustion upgrades | Optional |
| Equipment Installation | Optional |
| Equipment Commissioning | Included |
| Operator Training | Included |
| Optional Upgrades | |
| O2 monitor control system for maximum efficiency | Optional |
| Larger touch screen | Optional |
| Full stainless steel outer skins | Optional |
| Data acquisition | Optional |
| Integrate control system into clients network | Optional |
| Specifications | |
| Equipment | Single Chamber Animal Cremator; Natural Gas, Propane (LP) or Oil fired. |
| Construction Standards
The cremator shall be constructed of U.L. /CSA listed components and will meet or exceed nationally accepted incinerator construction standards as originally established per the Incinerator Institute of America (IIA) publication guidelines |
|
| Cremator Dimensions | |
| Chamber volumes: | Primary - 28.5 ft3 (0.80 m3) Secondary - 28.9 ft3 (0.82 m3) |
| Primary Chamber: | 61 ¾ “L x 31" W x 25 ½ " H (1568 mm x 7787mm x 648 mm) |
| Structural footprint: | 120" L x 48" W (3048 mm x 1219 mm) |
| Over-all dimensions: | 128" L x 48" W (59" W/Touch Screen) x 89”H (3251 mm L x 1219 mm W [1499 mm W/Touch Screen] x 2260 mm H) |
| Power Charging Door | |
| Door Width | 30 ½” (778 mm) |
| Door Height | 30 ½” (778 mm) |
| Primary Chamber Opening | |
| Width | 31” (787 mm) |
| Roof Arch Height | 23” (584 mm) |
| Operating Temperature
Temperatures are determined as a result of federal, state or local permitting authority operating standards. |
|
| Typical primary chamber setting | 1,000ºF-1,200ºF (538ºC - 648ºC) |
| Typical secondary chamber setting | 1,600ºF-1,800ºF (871ºC - 982ºC) |
| Retention Time | In excess of 1 second. |
| Draft | Induced via refractory lined draft inducer. |
| Shipping Weight | 14,000 lbs. (6350 kg) |
| Emissions | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. |
| Emission Control | Secondary chamber equipped with one, 1,000,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reach 20%. |
| Steel Construction Specifications | |
| Structure | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. |
| Subfloor | Subfloor to be 3/16" steel plate, seal welded construction. |
| Exterior shell | The exterior shell to be 12 gauge steel removable panels. |
| Interior shell | Interior shell to be 10 gauge steel, seal welded construction. |
| Insulation & Refractory Specifications | |
| Hot Hearth | 3000ºF (1650°C) abrasion resistant cast refractory monolithic cast 7" - 13" thick, 1 -1/2" recessed top and rounded, stressed arched bottom. |
| Chamber Floors | 3000ºF (1650°C) abrasion resistant cast refractory, 5" thick on top of 2" 2400ºF (1316°C) light weight insulating castable. |
| Chamber Ceilings | 3000ºF(1650°C) cast refractory, monolithic cast, rounded, stressed arched, 5"-9" thick, topped by 2", 2400ºF (1360°C) light weight insulating castable. |
| Interior Walls | 2800ºF (1538°C) alumina-silicate firebrick, 2 1/2" x 4 1/2" x 9”, all chambers are backed by 4" of 1900ºF (1038°C) ceramic fiber insulation. |
| Stack | Lined with 2" of 2200ºF (1205°C) insulating refractory. |
| Skin Temperature Control | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. |
| Combustion Equipment | |
| Combustion Air | One (1) single phase, 208-230/460V, 17-15.5/7.6 amp, 5 hp air-blower motor (1200 CFM/34 CMM). Three Phase available. |
| Primary Chamber | One 500,000 BTU/HR nozzle mix, gas-fired burner. Eclipse, North American, or equal. |
| Secondary Chamber | One, 1,000,000 BTU/HR modulating, nozzle mix, gas- fired burner. Eclipse, North American, or equal. |
| Burner Flame Safeguard | Control supervision on each burner via a flame safeguard relay and ultra-violet scanner. |
| Low Air Pressure Safety Switch | Interlocked to all burners. |
| Exhaust Gas Temperature Reduction | Exhaust duct operating exit temperature: 900ºF (482ºC) |
| Hot Air Duct | 10 gauge carbon steel, high temperature 2" refractory lining (51 -76 mm), pre-drilled flanges, 20" (508 mm) Outside Diameter, 23" (584 mm) at flanges. |
| Utility Requirements | |
| Gas | |
| Natural Gas Pressure | 12-15" W.C. (304 to 381mm) |
| Propane Pressure | 11" W.C. (288 mm) |
| Flow Rate | 1,500,000 BTU/hr. |
| Electrical | |
| Voltage | 220/440 Volts |
| Phase | Single or 3 Phase |
| Freq. | 50/60 Hz |
| Amps | 1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
| Documents | |
| Specifications | KMA 1200-75 Specifications (PDF) |
| Machine Drawings | KMA 1200-75 Drawings (PDF) |
|
KMA 1200-125 Compact-sized animal cremator
Detail |
|
|---|---|
| Performance Features | |
| Cremation Cycle Time | 90 min |
| Burn Rate | 100-150 lbs/hr |
| Capacity (Single Load) | 500 lbs |
| 24 Hr. continuous operation
Heavy-duty insulation and state-of-the-art drafting allows for continuous operation, no cool-downs between cremation cycles. |
|
| Automatic PLC Operating System
The cremation cycle is controlled by a programmable logic control (PLC) system for complete automation from start to finish. |
|
| Redundant Controls | |
| Pollution Control System
Complete combustion is achieved in the Pollution Control Chamber, eliminating smoke and odor. All Keller Manufacturing cremators meet or exceed federal, state/province and local environmental regulations. |
|
| Advanced combustion air distribution system with over-fire air | |
| Standard Equipment Features | |
| Observation port for both chambers | |
| Cast refractory lining through entire machine | |
| 3,000°F castable refractory “Hot Hearth” | |
| Refractory lined stack and draft inducers | |
| Powder coat paint finish with stainless steel trim
The top and rear compartments are finished with two coats of high-temperature, textured, black polyurethane. The front and side panels are powder coated in a claret color. The cremator is trimmed in stainless steel. |
|
| Primary and Secondary digital temperature displays | |
| Secondary chamber temperature recorder | |
| 10” color touch screen with redundant manual control panel
Visual confirmation of the system status is provided through a Color Touch Screen Panel which displays temperatures, elapsed time, burner operation and other functions. Continuous fuel and air modulation is automatically controlled by a time/temperature actuated system. Operator interface performed through the Color Touch Screen. A Temperature Chart Recorder (if applicable) is provided. |
|
| Virtual service capable | |
| Warranty | One year limited |
| Safety Certifications
Keller Manufacturing cremation units comply with nationally recognized safety standards and have been tested and listed by Underwriters Laboratories, Inc. (UL) |
MH47704 |
| Service and Support | |
| Annual Evaluation and Maintenance (AEM) | Optional |
| Control & combustion upgrades | Optional |
| Equipment Installation | Optional |
| Equipment Commissioning | Included |
| Operator Training | Included |
| Optional Upgrades | |
| O2 monitor control system for maximum efficiency | Optional |
| Larger touch screen | Optional |
| Full stainless steel outer skins | Optional |
| Data acquisition | Optional |
| Integrate control system into clients network | Optional |
| Specifications | |
| Equipment | Single Chamber Animal Cremator; Natural Gas, Propane (LP) or Oil fired. |
| Construction Standards
The cremator shall be constructed of U.L. /CSA listed components and will meet or exceed nationally accepted incinerator construction standards as originally established per the Incinerator Institute of America (IIA) publication guidelines |
|
| Cremator Dimensions | |
| Chamber volumes: | Primary - 52.5 ft3 (1.49 m3) Secondary - 51 ft3 (1.44 m3) |
| Primary Chamber: | 75“L x 38" W x 31" H (2388 mm x 965 mm x 788 mm) |
| Structural footprint: | 138 ⅞" L x 62" W (3962 mm x 1575 mm) |
| Over-all dimensions: | 139” L x 62” W (72” W/Touch Screen) x 83” H (3531 mm L x 1575 mm W [1829 mm W/Touch Screen] x 2108 mm H) |
| Power Charging Door | |
| Door Width | 34½” (876 mm) |
| Door Height | 34½” (876 mm) |
| Primary Chamber Opening | |
| Width | 38” (965 mm) |
| Roof Arch Height | 30” (762 mm) @ High Point – 27” (686 mm) @ Low point |
| Operating Temperature
Temperatures are determined as a result of federal, state or local permitting authority operating standards. |
|
| Typical primary chamber setting | 1,000ºF-1,200ºF (538ºC - 648ºC) |
| Typical secondary chamber setting | 1,600ºF-1,800ºF (871ºC - 982ºC) |
| Retention Time | In excess of 1 second. |
| Draft | Induced via refractory lined draft inducer. |
| Shipping Weight | 22,000 lbs. (9,979 kg) |
| Emissions | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. |
| Emission Control | Secondary chamber equipped with one, 1,500,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reach 20%. |
| Steel Construction Specifications | |
| Structure | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. |
| Subfloor | Subfloor to be 3/16" steel plate, seal welded construction. |
| Exterior shell | The exterior shell to be 12 gauge steel removable panels. |
| Interior shell | Interior shell to be 10 gauge steel, seal welded construction. |
| Insulation & Refractory Specifications | |
| Hot Hearth | 3000ºF (1650°C) abrasion resistant cast refractory monolithic cast 7" - 13" thick, 1 -1/2" recessed top and rounded, stressed arched bottom. |
| Chamber Floors | 3000ºF (1650°C) abrasion resistant cast refractory, 5" thick on top of 2" 2400ºF (1316°C) light weight insulating castable. |
| Chamber Ceilings | 3000ºF(1650°C) cast refractory, monolithic cast, rounded, stressed arched, 5"-9" thick, topped by 2", 2400ºF (1360°C) light weight insulating castable. |
| Interior Walls | 2800ºF (1538°C) alumina-silicate firebrick, 2 1/2" x 4 1/2" x 9”, all chambers are backed by 4" of 1900ºF (1038°C) ceramic fiber insulation. |
| Stack | Lined with 2-3" (50.8 – 76.2 mm) of 2200ºF (1205°C) insulating refractory. |
| Skin Temperature Control | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. |
| Combustion Equipment | |
| Combustion Air | One (1) Single or 3 phase, 208-230/460V, 17-15.5/7.6 amp, 7.5 hp air blower motor (1,700 CFM (158 CMM) |
| Primary Chamber | One 500,000 BTU/hr nozzle mix, gas-fired burner; Eclipse, North American, or equal |
| Secondary Chamber | One, 1,000,000 BTU/HR modulating, nozzle mix, gas-fired Burner; Eclipse, North American, or equal |
| Burner Flame Safeguard | Control supervision on each burner via a flame safeguard relay and ultra-violet light detector |
| Low Air Pressure Safety Switch | Interlocked to all burners |
| Exhaust Gas Temperature Reduction | Exhaust duct operating exit temperature: 900ºF (482ºC) |
| Hot Air Duct | 10 gauge carbon steel, high temperature 2-3" (50.8 -76.2 mm), refractory lining, pre-drilled flanges, 24" (609.6 mm) Outside Diameter, 28" (711 mm) at flanges |
| Utility Requirements | |
| Gas | |
| Natural Gas Pressure | 12-15" W.C. (304 to 381mm) |
| Propane Pressure | 11" W.C. (288 mm) |
| Flow Rate | 1,500,000 BTU/hr. |
| Electrical | |
| Voltage | 220/440 Volts |
| Phase | Single or 3 Phase |
| Freq. | 50/60 Hz |
| Amps | 1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
| Documents | |
| Specifications | KMA 1200-125 Specifications (PDF) |
| Machine Drawings | KMA 1200-125 Drawings (PDF) |
|
KMA 1200-200 Standard-sized animal cremator
Detail |
|
|---|---|
| Performance Features | |
| Cremation Cycle Time | 90 min |
| Burn Rate | 200 lbs/hr |
| Capacity (Single Load) | 800 lbs |
| 24 Hr. continuous operation
Heavy-duty insulation and state-of-the-art drafting allows for continuous operation, no cool-downs between cremation cycles. |
|
| Automatic PLC Operating System
The cremation cycle is controlled by a programmable logic control (PLC) system for complete automation from start to finish. |
|
| Redundant Controls | |
| Pollution Control System
Complete combustion is achieved in the Pollution Control Chamber, eliminating smoke and odor. All Keller Manufacturing cremators meet or exceed federal, state/province and local environmental regulations. |
|
| Advanced combustion air distribution system with over-fire air | |
| Standard Equipment Features | |
| Observation port for both chambers | |
| Cast refractory lining through entire machine | |
| 3,000°F castable refractory “Hot Hearth” | |
| Refractory lined stack and draft inducers | |
| Powder coat paint finish with stainless steel trim
The top and rear compartments are finished with two coats of high-temperature, textured, black polyurethane. The front and side panels are powder coated in a claret color. The cremator is trimmed in stainless steel. |
|
| Primary and Secondary digital temperature displays | |
| Secondary chamber temperature recorder | |
| 10” color touch screen with redundant manual control panel
Visual confirmation of the system status is provided through a Color Touch Screen Panel which displays temperatures, elapsed time, burner operation and other functions. Continuous fuel and air modulation is automatically controlled by a time/temperature actuated system. Operator interface performed through the Color Touch Screen. A Temperature Chart Recorder (if applicable) is provided. |
|
| Virtual service capable | |
| Warranty | One year limited |
| Safety Certifications
Keller Manufacturing cremation units comply with nationally recognized safety standards and have been tested and listed by Underwriters Laboratories, Inc. (UL) |
MH47704 |
| Service and Support | |
| Annual Evaluation and Maintenance (AEM) | Optional |
| Control & combustion upgrades | Optional |
| Equipment Installation | Optional |
| Equipment Commissioning | Included |
| Operator Training | Included |
| Optional Upgrades | |
| O2 monitor control system for maximum efficiency | Optional |
| Larger touch screen | Optional |
| Full stainless steel outer skins | Optional |
| Data acquisition | Optional |
| Integrate control system into clients network | Optional |
| Specifications | |
| Equipment | Single Chamber Animal Cremator; Natural Gas, Propane (LP) or Oil fired. |
| Construction Standards
The cremator shall be constructed of U.L. /CSA listed components and will meet or exceed nationally accepted incinerator construction standards as originally established per the Incinerator Institute of America (IIA) publication guidelines |
|
| Cremator Dimensions | |
| Chamber volumes: | Primary - 73 ft3 (2.07 m3) Secondary - 71 ft3 (2.01 m3) |
| Primary Chamber: | 94" L x 38" W x 31" H (2388 mm x 965 mm x 788 mm) |
| Structural footprint: | 156" L x 62" W (3962 mm x 1575mm) |
| Over-all dimensions: | 164½” L x 72" W (incl. Touch Screen) x 104½" H (4178 mm L x 1829 mm W x 2654 mm H) |
| Power Charging Door | |
| Door Width | 34½” (876 mm) |
| Door Height | 34½” (876 mm) |
| Primary Chamber Opening | |
| Width | 38” (965 mm) |
| Roof Arch Height | 30” (762 mm) @ High Point – 27” (686 mm) @ Low Point |
| Operating Temperature
Temperatures are determined as a result of federal, state or local permitting authority operating standards. |
|
| Typical primary chamber setting | 1,000ºF-1,200ºF (538ºC - 648ºC) |
| Typical secondary chamber setting | 1,600ºF-1,800ºF (871ºC - 982ºC) |
| Retention Time | In excess of 1 second. |
| Draft | Induced via refractory lined draft inducer. |
| Shipping Weight | 24,000 lbs. (10,886 kg) |
| Emissions | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. |
| Emission Control | Secondary chamber equipped with one, 1,500,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reaches the maximum locally authorized level. |
| Steel Construction Specifications | |
| Structure | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. |
| Subfloor | Subfloor to be 10 gauge steel plate, seal welded construction. |
| Exterior shell | The exterior shell to be 14 gauge steel removable panels. |
| Interior shell | Interior shell to be 10 gauge steel, seal welded construction. |
| Insulation & Refractory Specifications | |
| Hot Hearth | 3000ºF (1650°C) abrasion resistant cast refractory monolithic cast 7" - 13" thick, 1 -1/2" recessed top and rounded, stressed arched bottom. |
| Chamber Floors | 3000ºF (1650°C) abrasion resistant cast refractory, 5" thick on top of 2" 2400ºF (1316°C) light weight insulating castable. |
| Chamber Ceilings | 3000ºF(1650°C) cast refractory, monolithic cast, rounded, stressed arched, 5"-9" thick, topped by 2", 2400ºF (1360°C) light weight insulating castable. |
| Interior Walls | 2800ºF (1538°C) alumina-silicate firebrick, 2 1/2" x 4 1/2" x 9”, all chambers are backed by 4" of 1900ºF (1038°C) ceramic fiber insulation. |
| Stack | Lined with 2-3" of 2200ºF (1205°C) insulating refractory. |
| Skin Temperature Control | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. |
| Combustion Equipment | |
| Combustion Air | One (1) Single or 3 phase, 208-230/460V, 17-15.5/7.6 amp, 7.5 hp air blower motor (1,700 CFM (158 CMM) |
| Primary Chamber | Two 500,000 BTU/hr. nozzle mix, gas-fired burner; Eclipse, North American, or equal. |
| Secondary Chamber | One, 1,500,000 BTU/HR modulating, nozzle mix, gas-fired Burner; Eclipse, North American, or equal. |
| Burner Flame Safeguard | Control supervision on each burner via a flame safeguard relay and ultra-violet light detector. |
| Low Air Pressure Safety Switch | Interlocked to all burners. |
| Exhaust Gas Temperature Reduction | Exhaust duct operating exit temperature: 900ºF (482ºC) |
| Hot Air Duct | 10 gauge carbon steel, high temperature 2-3" refractory lining (51 -76 mm), pre-drilled flanges, 24" Outside Diameter, 28" (711 mm) at flanges. |
| Utility Requirements | |
| Gas | |
| Natural Gas Pressure | 12-15" W.C. (304 to 381mm) |
| Propane Pressure | 10-14" W.C. (288-355 mm) |
| Flow Rate | Flow Rate: 2,000,000 BTU/hr. |
| Electrical | |
| Voltage | 220/440 Volts |
| Phase | Single or 3 Phase |
| Freq. | 50/60 Hz |
| Amps | 1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
| Documents | |
| Specifications | KMA 1200-200 Specifications (PDF) |
| Machine Drawings | KMA 1200-200 Drawings (PDF) |
|
KMA 1200-300 Mid-sized animal cremator
Detail |
|
|---|---|
| Performance Features | |
| Cremation Cycle Time | 75 min |
| Burn Rate | 150-300 lbs/hr |
| Capacity (Single Load) | 1,000 lbs |
| 24 Hr. continuous operation
Heavy-duty insulation and state-of-the-art drafting allows for continuous operation, no cool-downs between cremation cycles. |
|
| Automatic PLC Operating System
The cremation cycle is controlled by a programmable logic control (PLC) system for complete automation from start to finish. |
|
| Redundant Controls | |
| Pollution Control System
Complete combustion is achieved in the Pollution Control Chamber, eliminating smoke and odor. All Keller Manufacturing cremators meet or exceed federal, state/province and local environmental regulations. |
|
| Advanced combustion air distribution system with over-fire air | |
| Standard Equipment Features | |
| Observation port for both chambers | |
| Cast refractory lining through entire machine | |
| 3,000°F castable refractory “Hot Hearth” | |
| Refractory lined stack and draft inducers | |
| Powder coat paint finish with stainless steel trim
The top and rear compartments are finished with two coats of high-temperature, textured, black polyurethane. The front and side panels are powder coated in a claret color. The cremator is trimmed in stainless steel. |
|
| Primary and Secondary digital temperature displays | |
| Secondary chamber temperature recorder | |
| 10” color touch screen with redundant manual control panel
Visual confirmation of the system status is provided through a Color Touch Screen Panel which displays temperatures, elapsed time, burner operation and other functions. Continuous fuel and air modulation is automatically controlled by a time/temperature actuated system. Operator interface performed through the Color Touch Screen. A Temperature Chart Recorder (if applicable) is provided. |
|
| Virtual service capable | |
| Warranty | One year limited |
| Safety Certifications
Keller Manufacturing cremation units comply with nationally recognized safety standards and have been tested and listed by Underwriters Laboratories, Inc. (UL) |
MH47704 |
| Service and Support | |
| Annual Evaluation and Maintenance (AEM) | Optional |
| Control & combustion upgrades | Optional |
| Equipment Installation | Optional |
| Equipment Commissioning | Included |
| Operator Training | Included |
| Optional Upgrades | |
| O2 monitor control system for maximum efficiency | Optional |
| Larger touch screen | Optional |
| Full stainless steel outer skins | Optional |
| Data acquisition | Optional |
| Integrate control system into clients network | Optional |
| Specifications | |
| Equipment | Single Chamber Animal Cremator; Natural Gas, Propane (LP) or Oil fired. |
| Construction Standards
The cremator shall be constructed of U.L. /CSA listed components and will meet or exceed nationally accepted incinerator construction standards as originally established per the Incinerator Institute of America (IIA) publication guidelines |
|
| Cremator Dimensions | |
| Chamber volumes: | Primary - 92 F3 (2.61 M3) Secondary - 83 F3 (2.35 M3) |
| Primary Chamber: | 96" L x 46" W x 36" H (2438 mm x 1168 mm x 914 mm) |
| Structural footprint: | 157” L x 70” W (3988 mm x 1778 mm) |
| Over-all dimensions: | 157” L x 81" W (incl. Touch Screen) x 114½” H (3988 mm x 2058 mm x 2908 mm) |
| Power Charging Door | |
| Door Width | 39” (991 mm) |
| Door Height | 39” (991 mm) |
| Primary Chamber Opening | |
| Width | 46” (1168 mm) |
| Roof Arch Height | 36” (914 mm) @ High Point – 31½” (800 mm) @ Low Point |
| Operating Temperature
Temperatures are determined as a result of federal, state or local permitting authority operating standards. |
|
| Typical primary chamber setting | 1,000ºF-1,200ºF (538ºC - 648ºC) |
| Typical secondary chamber setting | 1,600ºF-1,800ºF (871ºC - 982ºC) |
| Retention Time | In excess of 2 seconds |
| Draft | Induced via refractory lined draft inducer. |
| Shipping Weight | 30,000 lbs (13,607 kg) |
| Emissions | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. |
| Emission Control | Secondary chamber equipped with one 2,000,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reaches the maximum locally authorized level. |
| Steel Construction Specifications | |
| Structure | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. |
| Subfloor | Subfloor to be 3/16" steel plate, seal welded construction. |
| Exterior shell | The exterior shell to be 12 gauge steel removable panels. |
| Interior shell | Interior shell to be 10 gauge steel, seal welded construction. |
| Insulation & Refractory Specifications | |
| Hot Hearth | 3000º F (1650° C) abrasion resistant cast refractory monolithic cast 7" - 13" thick, 1 -1/2" recessed top and rounded, stressed arched bottom. |
| Chamber Floors | Chamber Floors: 3000º F (1650° C) abrasion resistant cast refractory, 5" thick on top of 2" 2400º F (1316° C) light weight insulating castable. |
| Chamber Ceilings | 3000º F (1650° C) cast refractory, monolithic cast, rounded, stressed arched, 5"-9" thick, topped by 2" 2400º F (1316° C) lightweight insulating castable. |
| Interior Walls | 2800º F (1538° C) alumina-silicate firebrick, 2½” x 4½" x 9", all chambers are backed by 4" of 1900º F (1038° C) ceramic fiber insulation. |
| Stack | Lined with 2-3" of 2200º F (1205° C) insulating refractory. |
| Skin Temperature Control | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. |
| Combustion Equipment | |
| Combustion Air | One (1) 3 phase, 220/460V, 17-15.5/7.6 amp, 7.5 hp air blower motor (1,700 CFM (158 CMM) |
| Primary Chamber | One 1,000,000 BTU/HR nozzle mix, gas-fired burner. Eclipse, North American, or equal. |
| Secondary Chamber | One, 2,000,000 BTU/HR modulating, nozzle mix, gas-fired burner. Eclipse, North American, or equal. |
| Burner Flame Safeguard | Control supervision on each burner via a flame safeguard relay and ultra-violet light detector. |
| Low Air Pressure Safety Switch | Interlocked to all burners. |
| Exhaust Gas Temperature Reduction | Exhaust duct operating exit temperature: 900ºF (482ºC) |
| Hot Air Duct | 10 gauge carbon steel, high temperature 2-3" refractory lining, pre-drilled flanges, 24" Outside Diameter, 28" at flanges. |
| Utility Requirements | |
| Gas | |
| Natural Gas Pressure | 12-15" W.C. (304 to 381mm) |
| Propane Pressure | 11-14" W.C. (288-355 mm) |
| Flow Rate | 3,000,000 BTU/hr |
| Electrical | |
| Voltage | 220/440 Volts |
| Phase | Single or 3 Phase |
| Freq. | 50/60 Hz |
| Amps | 1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
| Documents | |
| Specifications | KMA 1200-300 Specifications (PDF) |
| Machine Drawings | KMA 1200-300 Drawings (PDF) |
|
KMA 1200-400 Large-sized animal cremator
Detail |
|
|---|---|
| Performance Features | |
| Cremation Cycle Time | 60 min |
| Burn Rate | 150-400 lbs/hr |
| Capacity (Single Load) | 1,200 lbs |
| 24 Hr. continuous operation
Heavy-duty insulation and state-of-the-art drafting allows for continuous operation, no cool-downs between cremation cycles. |
|
| Automatic PLC Operating System
The cremation cycle is controlled by a programmable logic control (PLC) system for complete automation from start to finish. |
|
| Redundant Controls | |
| Pollution Control System
Complete combustion is achieved in the Pollution Control Chamber, eliminating smoke and odor. All Keller Manufacturing cremators meet or exceed federal, state/province and local environmental regulations. |
|
| Advanced combustion air distribution system with over-fire air | |
| Standard Equipment Features | |
| Observation port for both chambers | |
| Cast refractory lining through entire machine | |
| 3,000°F castable refractory “Hot Hearth” | |
| Refractory lined stack and draft inducers | |
| Powder coat paint finish with stainless steel trim
The top and rear compartments are finished with two coats of high-temperature, textured, black polyurethane. The front and side panels are powder coated in a claret color. The cremator is trimmed in stainless steel. |
|
| Primary and Secondary digital temperature displays | |
| Secondary chamber temperature recorder | |
| 10” color touch screen with redundant manual control panel
Visual confirmation of the system status is provided through a Color Touch Screen Panel which displays temperatures, elapsed time, burner operation and other functions. Continuous fuel and air modulation is automatically controlled by a time/temperature actuated system. Operator interface performed through the Color Touch Screen. A Temperature Chart Recorder (if applicable) is provided. |
|
| Virtual service capable | |
| Warranty | One year limited |
| Safety Certifications
Keller Manufacturing cremation units comply with nationally recognized safety standards and have been tested and listed by Underwriters Laboratories, Inc. (UL) |
MH47704 |
| Service and Support | |
| Annual Evaluation and Maintenance (AEM) | Optional |
| Control & combustion upgrades | Optional |
| Equipment Installation | Optional |
| Equipment Commissioning | Included |
| Operator Training | Included |
| Optional Upgrades | |
| O2 monitor control system for maximum efficiency | Optional |
| Larger touch screen | Optional |
| Full stainless steel outer skins | Optional |
| Data acquisition | Optional |
| Integrate control system into clients network | Optional |
| Specifications | |
| Equipment | Single Chamber Animal Cremator; Natural Gas, Propane (LP) or Oil fired. |
| Construction Standards
The cremator shall be constructed of U.L. /CSA listed components and will meet or exceed nationally accepted incinerator construction standards as originally established per the Incinerator Institute of America (IIA) publication guidelines |
|
| Cremator Dimensions | |
| Chamber volumes: | Primary - 114 ft3 (3.23 m3) Secondary - 101 ft3 (2.86 m3) |
| Primary Chamber: | 101” L x 52" W x 39" H (2565 mm x 1321 mm x 991 mm) |
| Structural footprint: | 169" L x 76" W (4293 mm x 1930 mm) |
| Over-all dimensions: | 169" L x 87" W (W/ Control Panel) x 128" H (4293 mm L x 2210 mm W x 3251 mm H) |
| Power Charging Door | |
| Door Width | 42” (1067 mm) |
| Door Height | 42” (1067 mm) |
| Primary Chamber Opening | |
| Width | 52” (1321 mm) |
| Roof Arch Height | 39” (984 mm) @ High Point – 35” @ Low Point |
| Operating Temperature
Temperatures are determined as a result of federal, state or local permitting authority operating standards. |
|
| Typical primary chamber setting | 1,000ºF-1,200ºF (538ºC - 648ºC) |
| Typical secondary chamber setting | 1,600ºF-1,800ºF (871ºC - 982ºC) |
| Retention Time | In excess of 2 seconds. |
| Draft | Induced via refractory lined draft inducer. |
| Shipping Weight | 34,000 lbs. (15,422 kg) |
| Emissions | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. |
| Emission Control | Secondary chamber equipped with one 2,500,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reaches the maximum locally authorized level. |
| Steel Construction Specifications | |
| Structure | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. |
| Subfloor | Subfloor to be 3/16" steel plate, seal welded construction. |
| Exterior shell | The exterior shell to be 12 gauge steel removable panels. |
| Interior shell | Interior shell to be 10 gauge steel, seal welded construction. |
| Insulation & Refractory Specifications | |
| Hot Hearth | 3000ºF (1650°C) abrasion resistant cast refractory monolithic cast 7"-13" thick, 1 ½ ” recessed top and rounded, stressed arched bottom. |
| Chamber Floors | 3000ºF (1650°C) abrasion resistant cast refractory, 5" thick on top of 2" 2400ºF (1316°C) lightweight insulating castable. |
| Chamber Ceilings | 3000ºF (1650°C) cast refractory, monolithic cast, rounded, stressed arched, 5"-9" thick, topped by 2", 2400ºF (1316°C) lightweight insulating castable. |
| Interior Walls | 2800ºF (1538°C) alumina-silicate firebrick, 2 1/2" x 4 1/2" x 9”, all chambers are backed by 4" (102 mm) of 1900ºF (1038°C) ceramic fiber insulation. |
| Stack | Lined with 2-3" (51 to 76 mm) of 2200ºF (1205°C) insulating refractory. |
| Skin Temperature Control | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. |
| Combustion Equipment | |
| Combustion Air | One (1) single or 3 phase, 220/460V, 17-15.5/7.6 amp, 7.5 hp air blower motor 1,700 CFM (158 CMM) |
| Primary Chamber | One 1,500,000 BTU/hr. nozzle mix, gas-fired burner; Eclipse, North American, or equal. |
| Secondary Chamber | One, 3,000,000 BTU/hr. modulating, nozzle mix, gas-fired burner. Eclipse, North American, or equal. |
| Burner Flame Safeguard | Control supervision on each burner via a flame safeguard relay and ultra-violet light detector. |
| Low Air Pressure Safety Switch | Interlocked to all burners. |
| Exhaust Gas Temperature Reduction | Exhaust duct operating exit temperature: 900ºF (482ºC) |
| Hot Air Duct | 10 gauge carbon steel, high temperature 2-3" (50 – 75 mm) refractory lining, pre-drilled flanges, 24” (610 mm) Outside Diameter, 28" (710 mm) at flanges. |
| Utility Requirements | |
| Gas | |
| Natural Gas Pressure | 12-15" W.C. (304 to 381mm) |
| Propane Pressure | 10-14" W.C. (288-355 mm) |
| Flow Rate | Flow Rate: 4,000,000 BTU/hr. |
| Electrical | |
| Voltage | 220/440 Volts |
| Phase | Single or 3 Phase |
| Freq. | 50/60 Hz |
| Amps | 1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
| Documents | |
| Specifications | KMA 1200-400 Specifications (PDF) |
| Machine Drawings | KMA 1200-400 Drawings (PDF) |
|
KMA 1200-500 2C Two-chamber animal cremator
Detail |
|
|---|---|
| Performance Features | |
| Cremation Cycle Time | 90 min |
| Burn Rate | 500 lbs/hr/cycle |
| Capacity (Single Load) | 250 lbs per chamber |
| 24 Hr. continuous operation
Heavy-duty insulation and state-of-the-art drafting allows for continuous operation, no cool-downs between cremation cycles. |
|
| Automatic PLC Operating System
The cremation cycle is controlled by a programmable logic control (PLC) system for complete automation from start to finish. |
|
| Redundant Controls | |
| Pollution Control System
Complete combustion is achieved in the Pollution Control Chamber, eliminating smoke and odor. All Keller Manufacturing cremators meet or exceed federal, state/province and local environmental regulations. |
|
| Advanced combustion air distribution system with over-fire air | |
| Standard Equipment Features | |
| Observation port for both chambers | |
| Cast refractory lining through entire machine | |
| 3,000°F castable refractory “Hot Hearth” | |
| Refractory lined stack and draft inducers | |
| Powder coat paint finish with stainless steel trim
The top and rear compartments are finished with two coats of high-temperature, textured, black polyurethane. The front and side panels are powder coated in a claret color. The cremator is trimmed in stainless steel. |
|
| Primary and Secondary digital temperature displays | |
| Secondary chamber temperature recorder | |
| 10” color touch screen with redundant manual control panel
Visual confirmation of the system status is provided through a Color Touch Screen Panel which displays temperatures, elapsed time, burner operation and other functions. Continuous fuel and air modulation is automatically controlled by a time/temperature actuated system. Operator interface performed through the Color Touch Screen. A Temperature Chart Recorder (if applicable) is provided. |
|
| Virtual service capable | |
| Warranty | One year limited |
| Safety Certifications
Keller Manufacturing cremation units comply with nationally recognized safety standards and have been tested and listed by Underwriters Laboratories, Inc. (UL) |
MH47704 |
| Service and Support | |
| Annual Evaluation and Maintenance (AEM) | Optional |
| Control & combustion upgrades | Optional |
| Equipment Installation | Optional |
| Equipment Commissioning | Included |
| Operator Training | Included |
| Optional Upgrades | |
| O2 monitor control system for maximum efficiency | Optional |
| Larger touch screen | Optional |
| Full stainless steel outer skins | Optional |
| Data acquisition | Optional |
| Integrate control system into clients network | Optional |
| Specifications | |
| Equipment | Multiple Chambered Animal Cremator; Natural Gas, Propane (LP) or Oil fired. |
| Construction Standards
The cremator shall be constructed of U.L. /CSA listed components and will meet or exceed nationally accepted incinerator construction standards as originally established per the Incinerator Institute of America (IIA) publication guidelines |
|
| Cremator Dimensions | |
| Chamber volumes: | Primary - 77.82 ft3 (2.20 m3) per chamber Secondary - 77.82 ft3 (38.91 m3) per chamber |
| Primary Chamber: | 67 ¼” L x 35 ⅝" W x 28 ½" H (11708mm x 904 mm x 723 mm) per chamber |
| Structural footprint: | 109 ¼” L x 98 ¾" W (2774 mm x 2508 mm) |
| Over-all dimensions: | 115 ½" L x 98 ¾" W (W/ Control Panel) x 104 7/16" H (2935 mm L x 25085639 mm W x 2652 mm H) |
| Power Charging Door | |
| Door Width | 28 ¼” (714 mm) |
| Door Height | 28 ¼” (714 mm) |
| Primary Chamber Opening | |
| Width | ? |
| Roof Arch Height | ? |
| Operating Temperature
Temperatures are determined as a result of federal, state or local permitting authority operating standards. |
|
| Typical primary chamber setting | 1,000ºF-1,600ºF (538ºC - 871ºC) |
| Typical secondary chamber setting | 1,400ºF-1,800ºF (760ºC - 982ºC) |
| Retention Time | In excess of 2 seconds. |
| Draft | Induced via refractory lined draft inducer. |
| Shipping Weight | 53,000 lbs. (24,041 kg) |
| Emissions | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. |
| Emission Control | Secondary chamber equipped with one 1,500,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reaches the maximum locally authorized level. |
| Steel Construction Specifications | |
| Structure | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. |
| Subfloor | Subfloor to be 10 gauge steel plate, seal welded construction. |
| Exterior shell | The exterior shell to be 14 gauge steel removable panels. |
| Interior shell | Interior shell to be 10 gauge steel, seal welded construction. |
| Insulation & Refractory Specifications | |
| Hot Hearth | 3000ºF (1650°C) abrasion resistant cast refractory monolithic cast 7"-13" thick, 1 ½” |
| Chamber Floors | 3000ºF (1650°C) abrasion resistant cast refractory, 5" thick on top of 2" 2400ºF (1316°C) light weight insulating castable. |
| Chamber Ceilings | 3000ºF(1650°C) cast refractory, monolithic cast, rounded, stressed arched, 5"-9" thick, topped by 2", 2400ºF (1360°C) light weight insulating castable. |
| Interior Walls | 3000ºF (1650°C) cast refractory 5”. Outer walls backed by 4" (102 mm) of 1900ºF (1038°C) ceramic fiber insulation. |
| Stack | Lined with 2-3" (51 to 76 mm) of 2200ºF (1205°C) insulating refractory. |
| Skin Temperature Control | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. |
| Combustion Equipment | |
| Combustion Air | One (1) single or 3 phase, 220/460V, 17-15.5/7.6 amp, 7.5 HP air blower motor 1,700 CFM (158 CMM). |
| Primary Chamber | Two 500,000 BTU/hr nozzle mix, gas-fired burner; Eclipse, North American, or equal. |
| Secondary Chamber | One 1,500,000 BTU/hr modulating, nozzle mix, gas-fired burner. Eclipse, North American, or equal. Depending on application, one of the burners might be 2.0 MMBTU for States with 1800ºF pre-heat requirement. |
| Burner Flame Safeguard | Control supervision on each burner via a flame safeguard relay and ultra-violet light detector. |
| Low Air Pressure Safety Switch | Interlocked to all burners. |
| Exhaust Gas Temperature Reduction | Exhaust duct operating exit temperature: 900ºF (482ºC) |
| Hot Air Duct | 10 gauge carbon steel, high temperature 2-3" (50 – 76 mm)refractory lining, pre-drilled flanges, 28” (711 mm) Outside Diameter, 32" (813 mm) at flanges. |
| Utility Requirements | |
| Gas | |
| Natural Gas Pressure | 12-15" W.C. (304 to 381 mm) (12” Static) |
| Propane Pressure | 11-14" W.C. (288-355 mm) |
| Flow Rate | 5,000,000 BTU/hr. |
| Electrical | |
| Voltage | 220/440 Volts |
| Phase | Single or 3 Phase |
| Freq. | 50/60 Hz |
| Amps | 1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
| Documents | |
| Specifications | KMA 1200-500 2C Specifications (PDF) |
| Machine Drawings | KMA 1200-500 2C Drawings (PDF) |
|
KMA 1200-1000 4C Four-chamber animal cremator
Detail |
|
|---|---|
| Performance Features | |
| Cremation Cycle Time | 90-120 min |
| Burn Rate | 75 lbs/hr/chamber (100 Max) |
| Capacity (Single Load) | 400 lbs |
| 24 Hr. continuous operation
Heavy-duty insulation and state-of-the-art drafting allows for continuous operation, no cool-downs between cremation cycles. |
|
| Automatic PLC Operating System
The cremation cycle is controlled by a programmable logic control (PLC) system for complete automation from start to finish. |
|
| Redundant Controls | |
| Pollution Control System
Complete combustion is achieved in the Pollution Control Chamber, eliminating smoke and odor. All Keller Manufacturing cremators meet or exceed federal, state/province and local environmental regulations. |
|
| Advanced combustion air distribution system with over-fire air | |
| Standard Equipment Features | |
| Observation port for both chambers | |
| Cast refractory lining through entire machine | |
| 3,000°F castable refractory “Hot Hearth” | |
| Refractory lined stack and draft inducers | |
| Powder coat paint finish with stainless steel trim
The top and rear compartments are finished with two coats of high-temperature, textured, black polyurethane. The front and side panels are powder coated in a claret color. The cremator is trimmed in stainless steel. |
|
| Primary and Secondary digital temperature displays | |
| Secondary chamber temperature recorder | |
| 10” color touch screen with redundant manual control panel
Visual confirmation of the system status is provided through a Color Touch Screen Panel which displays temperatures, elapsed time, burner operation and other functions. Continuous fuel and air modulation is automatically controlled by a time/temperature actuated system. Operator interface performed through the Color Touch Screen. A Temperature Chart Recorder (if applicable) is provided. |
|
| Virtual service capable | |
| Warranty | One year limited |
| Safety Certifications
Keller Manufacturing cremation units comply with nationally recognized safety standards and have been tested and listed by Underwriters Laboratories, Inc. (UL) |
MH47704 |
| Service and Support | |
| Annual Evaluation and Maintenance (AEM) | Optional |
| Control & combustion upgrades | Optional |
| Equipment Installation | Optional |
| Equipment Commissioning | Included |
| Operator Training | Included |
| Optional Upgrades | |
| O2 monitor control system for maximum efficiency | Optional |
| Larger touch screen | Optional |
| Full stainless steel outer skins | Optional |
| Data acquisition | Optional |
| Integrate control system into clients network | Optional |
| Specifications | |
| Equipment | Multiple Chambered Animal Cremator; Natural Gas, Propane (LP) or Oil fired. |
| Construction Standards
The cremator shall be constructed of U.L. /CSA listed components and will meet or exceed nationally accepted incinerator construction standards as originally established per the Incinerator Institute of America (IIA) publication guidelines |
|
| Cremator Dimensions | |
| Chamber volumes: | Primary - 160 ft3 (4.53 m3) total / 40 ft3 (1.13 m3) per chamber / Secondary - Primary - 180 ft3 (5.09 m3) Note: Primary Chamber Volumes are figured on the chamber only. Does not include chase-way behind the chamber. |
| Primary Chamber: | 52 ¼" L x 38 ⅞" W x 35" H (1327 mm x 988 mm x 889 mm) |
| Structural footprint: | 97" L x 217 ¾" W (2464 mm x 5531mm) |
| Over-all dimensions: | 109” L x 222" W (incl. Touch Screen Panel) x 113.31 H (2769 mm L x 5639 mm W [W/Touch Screen Panel] x 2878 mm H) |
| Power Charging Door | |
| Door Width | 36” (914.4 mm) |
| Door Height | 36” (914.4 mm) |
| Primary Chamber Opening | |
| Width | ? |
| Roof Arch Height | ? |
| Operating Temperature
Temperatures are determined as a result of federal, state or local permitting authority operating standards. |
|
| Typical primary chamber setting | 1,000ºF-1,600ºF (538ºC - 871ºC) |
| Typical secondary chamber setting | 1,400ºF-1,800ºF (760ºC - 982ºC) |
| Retention Time | In excess of 2 seconds. |
| Draft | Induced via refractory lined draft inducer. |
| Shipping Weight | 53,000 lbs. (24,041 kg) |
| Emissions | The Keller Manufacturing Cremation Equipment cremator shall meet or exceed federal, state/province and local environmental regulations. |
| Emission Control | Secondary chamber equipped with one, 1,500,000 BTU/HR burner. Also equipped with an electronic exhaust gas scanner system which temporarily suspends operation of the primary chamber burner if the opacity of the exhaust gases reaches the maximum locally authorized level. |
| Steel Construction Specifications | |
| Structure | The structure to be heavy 3" steel angle, square tube; 3/8" steel plate, seal welded construction. |
| Subfloor | Subfloor to be 10 gauge steel plate, seal welded construction. |
| Exterior shell | The exterior shell to be 14 gauge steel removable panels. |
| Interior shell | Interior shell to be 10 gauge steel, seal welded construction. |
| Insulation & Refractory Specifications | |
| Hot Hearth | 3000ºF (1650°C) abrasion resistant cast refractory monolithic cast 7" - 13" thick, 1 ½". |
| Chamber Floors | 3000ºF (1650°C) abrasion resistant cast refractory, 5" thick on top of 2" 2400ºF (1316°C) light weight insulating castable. |
| Chamber Ceilings | 3000ºF (1650°C) cast refractory, monolithic cast, flat roof, 5"-9" thick, topped by 2", 2400ºF (1316°C) lightweight insulating castable. |
| Interior Walls | 3000ºF (1650°C) cast refractory 5”. Outer walls backed by 4" (102 mm) of 1900ºF (1038°C) ceramic fiber insulation. |
| Stack | Lined with 2-3" (51 to 76 mm) of 2200ºF (1205°C) insulating refractory. |
| Skin Temperature Control | Integral dual casing, completely air-cooled design to prevent excessive heat radiation. |
| Combustion Equipment | |
| Combustion Air | One (1) Single or 3 phase, 208-230/460V, 17-15.5/7.6 amp, 10 hp air blower motor (1,700 CFM (158 CMM) |
| Primary Chamber | Four 500,000 BTU/hr. nozzle mix, gas-fired burner; Eclipse, North American, or equal. |
| Secondary Chamber | Two 1,500,000 BTU/hr modulating, nozzle mix, gas-fired burner. Eclipse, North American, or equal. Depending on application, one of the burners may be 2.0 MMBtu for States with 1800ºF pre-heat requirement. |
| Burner Flame Safeguard | Control supervision on each burner via a flame safeguard relay and ultra-violet light detector. |
| Low Air Pressure Safety Switch | Interlocked to all burners. |
| Exhaust Gas Temperature Reduction | Exhaust duct operating exit temperature: 900ºF (482ºC) |
| Hot Air Duct | 10 gauge carbon steel, high temperature 2-3" (50 – 76 mm) refractory lining, pre-drilled flanges, 28” (711 mm) Outside Diameter, 32" (813 mm) at flanges. |
| Utility Requirements | |
| Gas | |
| Natural Gas Pressure | 12-15" W.C. (304 to 381 mm) (12” Static) |
| Propane Pressure | 10-14" W.C. (288-355 mm) |
| Flow Rate | Flow Rate: 5,000,000 BTU/hr. |
| Electrical | |
| Voltage | 220/440 Volts |
| Phase | Single or 3 Phase |
| Freq. | 50/60 Hz |
| Amps | 1 Phase: 70 Amps 3 Phase 230v/40 Amps, 440v/20 Amps |
| Documents | |
| Specifications | KMA 1200-1000 4C Specifications (PDF) |
| Machine Drawings | KMA 1200-1000 4C Drawings (PDF) |
Frequently Asked Questions
Yes. Upon notification from the customer that the installation is complete, a Keller technician will travel to the facility to place the unit in operation. Our technician will spend up to three days at the site curing the refractory lining of the cremator, starting up the unit, adjusting air and gas settings and proving all systems. To complete the start-up the technician will perform a cremation and train crematory personnel in the simple operation. It is important that a cremation be available for training at start up.
We warrant our equipment to be free of defects in workmanship for two years and our staff is available around the clock to provide technical assistance and operating support. The Operating & Maintenance Manual describes the function of all components and is invaluable for troubleshooting. We stock a complete line of replacement parts and major components and our Service Department is available for service and repairs on all makes of cremation equipment.
Standard to the KMA-1200 line of animal cremators is a proven and tested automatic operating system with color touch screen control. Load the body and container in the primary chamber, set the timer and press the Start button to begin the cycle. The system is programmed to begin a 45-second purge cycle before igniting the secondary chamber burner to start the preheat cycle. Once the proper temperature is reached in the pollution control chamber, the primary burner is ignited to begin the cremation cycle. Upon completion of the cremation the system advances to the cool down cycle at which time the burners shut down and clean out of the cremated remains can be made.
Complete combustion is achieved in the KMA-1200 line’s temperature-controlled large secondary chamber. Greater than 99% of volatilized carbon created in the combustion process is converted to carbon dioxide. In addition, an Opacity Sensor is located at the base of the stack to monitor the clarity of the exhaust gases. Once the exhaust gases reach 20% opacity, the PLC automatically shuts down the primary burner and adjusts combustion air supply to slow the combustion rate and prevent visible emissions from exiting the stack.
We have a 60 year history of manufacturing and servicing industry equipment worldwide.
Keller has gained a reputation for being a worldwide leader in the design and manufacture of combustion systems. Based in Central Florida, we have manufactured and put into operation over two thousand (2,000) installations worldwide.
Raymond BoundsGreat work quality and everyone is friendly
bradford pryWe are proud members of CANA and ICCFA:
How may we help you?
Our experienced professional team can help you with any cremation or incineration project anywhere in the world.
Need a quote or looking for more info? We can help.
We’ll call you back at your convenience.
Schedule a Service Appointment
To schedule service or consult with a Keller Mechanical Technician, give us a call, or fill out the following form and a member of our staff will be in touch with you shortly.
Need a quote or looking for more info? We can help.
We’ll call you back at your convenience.
Schedule a Service Appointment
To schedule service or consult with a Keller Mechanical Technician, give us a call, or fill out the following form and a member of our staff will be in touch with you shortly.
Prefer a more traditional method?
Give us a call, shoot us an email, or send us some snail mail. We’ll be glad to hear from you.